How to choose cables for new energy industry?

2023/06/18
Author: EVCOME-EV Chargers Manufacturers

With the implementation of the dual-carbon strategy, the new energy industry is booming, and the lithium battery industry is the key area of ​​the new energy industry. Faced with the evolution and upgrading of lithium battery smart device technology, igus, as a mobile energy supply solution company in the field of automation equipment, seeks experience from the field with the support of experimental data to ensure reliable power supply in various harsh environments. Signal transmission to ensure the stable operation of the equipment. The production of lithium batteries can be divided into pole piece production, battery assembly, battery activation, packaging and finished product output, from the procurement of lithium battery raw materials to the production of final lithium battery products. Complex processes have higher requirements for automation equipment. Therefore, as the blood vessels of automation equipment, igus flexible cables are constantly moving back and forth, providing power, data and energy, without failure, and guaranteeing the production of each battery. Faced with 24-hour uninterrupted production lines and high-frequency and high-speed workstations, we need to choose high-quality cables to improve production efficiency, avoid failures, and never stop. Unlike ordinary cables, igus High Flex cables are highly flexible and extremely resistant to folding. The traditional feeling of flexibility cannot be used to judge the excellent performance of flexible cables, but the stress of cables during bending operations should be minimized to prolong the service life of cables during bending operations. Let's take a look at the structural advantages of igus cables. Since 1989, bundled stranded structures have been tested millions of times and the rotation problem has been properly resolved. First, the core wire is woven into a bundle with a special pitch. For core wires with larger cross-sectional areas, strain relief elements are added to the core wire bundle. These core strands are then wound around a high tensile intermediate core. Through this composite process, all cores are evenly stressed on the inner and outer diameters when the cable is bent. Tension and compression around the high tensile center core balance each other, keeping the cable structure stable. As a result, the cable structure remains stable even under extremely high mechanical stress. The bend radius of a motion cable is critical to its useful life. If the bending radius used exceeds the minimum bending radius allowed by the cable, it will accelerate the damage to the service life of the cable and cause failure. After hundreds of millions of experimental tests, igus has designed a motion cable structure suitable for small bending radius to ensure its long service life. The shielding layer of the cable needs to have two functions: to protect the cable from external interference, and to prevent the transmission of interference from the cable itself. For example, the core wire wrapped with some film or fabric is effective in fixing and laying, but when the cable is running, the film and fabric usually cannot keep stable between the core wire, shielding layer and sheath, and sometimes even cause damage due to stress. and damaged. Total shielding with optimized braid angle, specially designed and tested by igus, better shielding effect when bent, optical coverage up to 90%. The use of fieldbus cables and the rapid development of Ethernet communication in the industrial field have put forward extremely high requirements for the design and production of bus cables. Even after hundreds of operations, the insulating material used by the igus bus does not change the electrical properties of the cable to ensure the data transmission rate, which is specially designed and generated for mobile operation. Optimized cores comply with bus standards and mechanical movement requirements. From CAT5 to CAT7, Ethernet cables can provide all data transmission capacity. Different quality cables means that there will be a very large space to reduce costs, and the cables are suitable for various equipment conditions. .

Recommend:

Wallbox EV Charger

Wall Box DC Charger

Portable EV Charger

EV Charging Cable

EV Charger Connectors

EV Charger Adapter



CONTACT US
Just tell us your requirements, we can do more than you can imagine.
Send your inquiry
Chat with Us

Send your inquiry

Choose a different language
English
اردو
Türkçe
ภาษาไทย
Magyar
русский
Português
italiano
français
Español
Deutsch
العربية
日本語
한국어
简体中文
繁體中文
Afrikaans
አማርኛ
Azərbaycan
Беларуская
български
বাংলা
Bosanski
Català
Sugbuanon
Corsu
čeština
Cymraeg
dansk
Ελληνικά
Esperanto
Eesti
Euskara
فارسی
Suomi
Frysk
Gaeilgenah
Gàidhlig
Galego
ગુજરાતી
Hausa
Ōlelo Hawaiʻi
हिन्दी
Hmong
Hrvatski
Kreyòl ayisyen
հայերեն
bahasa Indonesia
Igbo
Íslenska
עִברִית
Basa Jawa
ქართველი
Қазақ Тілі
ខ្មែរ
ಕನ್ನಡ
Kurdî (Kurmancî)
Кыргызча
Latin
Lëtzebuergesch
ລາວ
lietuvių
latviešu valoda‎
Malagasy
Maori
Македонски
മലയാളം
Монгол
मराठी
Bahasa Melayu
Maltese
ဗမာ
नेपाली
Nederlands
norsk
Chicheŵa
ਪੰਜਾਬੀ
Polski
پښتو
Română
سنڌي
සිංහල
Slovenčina
Slovenščina
Faasamoa
Shona
Af Soomaali
Shqip
Српски
Sesotho
Sundanese
svenska
Kiswahili
தமிழ்
తెలుగు
Точики
Pilipino
Українська
O'zbek
Tiếng Việt
Xhosa
יידיש
èdè Yorùbá
Zulu
Current language:English